Real-time production quality control — powered by data and AI
Hapo QC Hub collects, standardizes, and analyzes quality data from every workshop. Catch anomalies early, alert the right stakeholders, and decide with statistical process control (SPC).
Today's defect rate
6.2%
Control chart — Fabric width (WIDTH)
Built by Haposoft — software partner for Japanese and global enterprises.
Is quality data scattered and acted on too late?
Inspection data lives in emails and dozens of Excel files — hard to consolidate.
Defects are found late — by the time you know, the batch has already run through.
No control charts (SPC) to see when the process is drifting out of spec.
Alerts don't reach the right people; no one tracks whether issues were resolved.
One platform for the full quality control loop
Collect & standardize
Web entry or Excel import from templates; master-data rules and instant validation.
Analytics & SPC
Control charts, Cp/Cpk, top defects and machines; compare shifts and workshops.
Tiered alerts
Auto-alert on threshold breaches; route to the right role with follow-up tracking.
Automated reports + AI
Scheduled reports with AI commentary; natural-language Q&A; Excel/PDF export.
Four steps to run QC
From data entry to decisions — one continuous workflow on a single platform.
Capture data
Inspection records from the shop floor — web entry or Excel import using a standard template.
Analyze & SPC
Dashboards and control charts update automatically by machine, characteristic, and fabric type.
Alert
Notifications to the right tier when thresholds are exceeded or points are out of control.
Report & decide
PDF reports with AI commentary to support data-driven decisions.
Control the process with statistics, not gut feel
I-MR control charts, Cp/Cpk by characteristic × fabric type, and automatic out-of-control detection — so the plant reacts before defects spread.
- • I-MR charts by machine and characteristic
- • UCL / LCL with highlighted out-of-control points
- • Process capability analysis (Cp/Cpk)
Sample — Fabric width M07
AI-assisted decisions
Auto-written report commentary
AI summarizes KPIs and writes commentary for daily, weekly, and monthly reports.
Chat with your data
"Which workshop had the highest defect rate this week?" — answered from aggregated data.
Root-cause suggestions
Analyze top defects and machines to suggest where to investigate.
Ask your data (AI)
Outcomes
Catch anomalies early and reduce defective lots running through the line.
Standardize data and stop manual consolidation from email/Excel.
Transparency by machine, team, shift, and workshop with clear accountability.
Improvement decisions grounded in data and SPC.
Ready to see Hapo QC Hub on your data?
Book a 30-minute demo with the Haposoft team.